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  #1  
Old 04-10-2010, 12:46 PM
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Default 55 gallon with bad glass.

I got a 55g online for cheap and was in the process of cleaning the tank when I noticed that nothing worked for getting rid of the water stains. And I used everything. CLR, acetone, vinegar, vinegar and baking soda, steel wool, razor blades, nothing did a danm thing so I said screw it.

I took the front piece of glass off and cut a new piece for the front out of god knows how old a piece of glass I found in some old ladies barn. It had at least 30 years of grime on it but with a little vinegar it came off with out a struggle and now I have a crystal clear front panel now.

Taking a piece of glass out of your tank seems like it would be really hard but it is actually pretty easy. First I took my dremmel tool and cut the topper into 4 pieces. I learned that a serrated knife works even better. (No flying chunks of molten plastic hitting you in the face...) Then I started to peel the plastic off the glass. I had to start by bending the outside part until it broke exposing the silicone that is actually holding it onto the glass. Then I used a floppy knife to get in there and separate the glass from the silicone.

Once that was done I cleaned it all up with a razor. I ended up with a pile of broken plastic and silicone. Obviously the top frame is going to be useless after all this. This is ok. Im going to make a new top out of oak or maple. The bottom frame came off with out any problems. I am keeping this for a jig when I silicone it back together.

By far the hardest part was separating the bottom part of the glass. Who ever owned it before me used a gang-ton of sealant and that stuff is hard. I just used a serrated bread knife and sawed my way across the bottom. It took some elbow grease but it came off!


Cutting 1/4" glass is a bit more difficult than double strength 1/8". After you score the glass you have to tap it along the score line from the bottom of the glass. This can cause a few problems though. First the edge is not smooth so you have to go back and break off the burrs and grind off all the rough spots with a smooth rock and then with 80 grit sandpaper. Second because of the thickness it is hard to keep the break along the score line at the end of the cut. On my piece of glass i ended up with a 1/8th inch overhang and had to grind it back down which can take time.

Now with a fresh new piece of glass I will silicone it all back in place and re-frame it. I will post more pics as I go along.


I am probably going to have this tank at my job. My boss really likes the other one I did and This would fit perfectly in the main pipe room! I am going for the same kind of primitive plant tank. I just need to figure out what to put in it. I could go the route of darts but Im not sure I want to go through all the hassle of doing a FB and building a waterfall and all the filters. Eh... No clue I know its going to have a full background. Not sure how I'm going to do this. Im not really a huge fan of greatstuff backgrounds. I want to go for as realistic as possible.
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Last edited by Emperornibble; 04-11-2010 at 01:10 PM..
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Old 04-10-2010, 02:03 PM
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that glass looks horrible. you definitely did the right thing!
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Old 04-11-2010, 12:58 PM
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Got the new front siliconed in place now. Just gotta finish removing the old topper and build and attach a new oak one... Looks great now!

I first taped off the glass with masking tape and then applied silicone to the edges while the tank was sitting on its side. I then placed the new glass on, and taped the sides so it would not shift as I turned the tank upright. Next I siliconed the inside corners, smoothed it with my finger and removed the tape. Wouldnt you know it I got a perfect edge. Better than the original job the manufacturer did while building the thing in the first place. It's been curing for 24 hours now and I will fill it tomorrow to see how good of a job I did with the silicone.
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Old 04-11-2010, 02:41 PM
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My plans for this tank are similar to the primitive tank below. However I do think I'm going to have a FB and a water feature. I would like to have darts in there but they would have to be temperate variety I dont want to have to heat the tank.
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Old 04-13-2010, 10:06 PM
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Finally got all of the plastic topper off.


It was pretty rough on the fingers as I was tearing the top off. Gloves would be recommended IMO...
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Old 04-13-2010, 10:15 PM
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the topper reminds me of underwear... it looks better on the floor.

looks good!
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kill the python, boa and anaconda ban

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Old 04-24-2010, 12:24 PM
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Got the new top and bottom frame done just need to stain it with red mahogany stain and seal it.
I used oak 1x2's and some oak trim.




We started by making a fresh 45 degree cut in the oak 1x2's, then flushed that up with the outside edge of the glass and marked the length of the other edge and made our way around one cut at a time.

We then put it in a corner bracket and clamped it down then drilled and counter sunk holes on the sides. We then used gorilla glue on the screws and fastened them tight.



Then we did the same thing with the trim, made the first 45 degree cut, flushed it up with the outside edge of the oak 1x2's and made our way around one cut at a time.



We ended up using a 1x2 for the back side of the tank instead of trim as a place to attach hinges for the lid/light/fan assembly.

Then we repeated the whole thing for the bottom. Now I need to get some oak corner trim to frame in the front piece of glass and a 1 inch x 3/16th strip of trim to cover where the bottom piece of glass attaches to the tank. I forgot to take into account that the bottom of the tank is recessed about an inch.





I am going to wait to silicone the top and base on until I get the FB and back ground built so I can make it a snug fit without worrying about anything blocking the opening.

And Ill tell you these are sturdy as all hell. No need for any support in the center of the tank.
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Old 04-24-2010, 01:10 PM
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excellent turn! and as for darts most due well at room temps so its looking good.
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Old 04-24-2010, 01:42 PM
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a man of my own heart... real wood looks good. (no pun intended, but take it how you see it, lol)
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http://www.kill-rulechange.com/
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  #10  
Old 04-24-2010, 01:57 PM
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this is going to look great. Well done
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